Transform Manufacturing Operations with Intelligent Data Solutions

Unify OT and IT data. Reduce downtime. Drive operational excellence across your manufacturing enterprise.

60%

Downtime Reduction

8

hrs

Hours Saved Weekly

99.9

%

Uptime Guarantee

Comprehensive Manufacturing Intelligence Platform

Comprehensive Manufacturing Intelligence Platform

Enhance-Productivity

datasensAI

Data Intelligence & ROI Optimization

  • Maximize Data Utilization
  • Cost Management with DMX
  • Archival Visibility
Enhance-Productivity

resilifyAI

Operational Resilience & Continuity

  • Resilience Assessment
  • Continuity Planning
  • Rapid Recovery Automation
Enhance-Productivity

OT Solutions

Unified Operational Technology Integration

  • OT Data Unification
  • Real-Time Investigation
  • Operational Outcomes

Real-World Use Cases

Proven solutions delivering measurable ROI across manufacturing operations

datasensAI - Data Intelligence & ROI Optimization

Surface insights, control costs, and prove Splunk value

Maximize Data Utilization & ROI

Challenge:

Manufacturer ingests OT-adjacent operational signals and IT logs but uses Splunk mainly for basic monitoring, leaving valuable data underutilized.

solution:

datasensAI surfaces underused data sources and recommends targeted operational dashboards and investigations that reduce manual reporting.

ROI Impact

  • Measurable time savings on reporting
  • Faster problem resolution
  • Stronger justification for Splunk expansion

Cost Management & Storage Efficiency (DMX)

Challenge:

High-volume, redundant machine and system telemetry drives up ingestion costs while providing limited investigation value.

solution:

Filter redundant machine/system telemetry through DMX and route "rarely investigated" logs to cheaper storage, keeping only actionable signals in Splunk.

ROI Impact

  • Controls ingest and index costs
  • Maintains detection and investigation outcomes
  • Optimizes storage efficiency

Archival Visibility (Federated Search for S3)

Challenge:

Need to retain long-term operational logs for post-incident deep dives and compliance without indexing everything.

solution:

Keep long-retention operational logs in S3 for forensics and compliance, using Federated Search when needed instead of indexing all historical data.

ROI Impact

  • Reduced ingestion burden
  • Preserved evidence for investigations
  • Lower storage costs

// WHY CHOOSE bitsIO?

resilifyAI - Operational Resilience & Continuity

Build resilience, prepare for disruptions, automate recovery

Resilience Assessment & Gap Mapping

Challenge:

Critical telemetry is centralized without redundancy or clear ownership, creating single points of failure.

solution:

Assess operational and security resilience to identify where critical telemetry lacks redundancy, with a scored baseline and prioritized fixes.

ROI Impact

  • Fewer prolonged disruptions
  • Clearer operational risk posture
  • Priority roadmap for improvements

Continuity Planning & Crisis Readiness

Challenge:

IT outages affecting production reporting or security incidents impacting operations lack clear cross-functional response plans.

solution:

Evaluate cross-functional readiness for disruptions, clarify roles, and establish restoration paths for IT/OT incidents.

ROI Impact

  • Continuity of operations maintained
  • Reduced downtime impact
  • Faster, more consistent response

Monitoring & Automation for Rapid Recovery

Challenge:

Manual recovery processes are slow and inconsistent, increasing MTTR (Mean Time to Recovery).

solution:

Improve real-time monitoring coverage across infrastructure and automate key recovery steps (detection, containment, restore) using SOAR workflows

ROI Impact

  • Faster stabilization
  • Less reliance on manual intervention
  • Reduced MTTR

OT Solutions - Unified Operational Technology Integration

Bridge OT and IT for unified visibility and operational excellence

Automotive, Electronics, Consumer Goods

OT Data Ingestion + Unification

Challenge:

PLC/sensor/control data is siloed from MES/ERP/maintenance signals, forcing operations and security to work with incomplete information.

solution:

Bring PLC, sensor, control data together with MES, ERP, and maintenance signals into a single Splunk view.

ROI Impact

  • Eliminates siloed troubleshooting
  • Shortens time to align teams
  • Single source of operational truth

Real-Time Operational Investigation

Challenge:

Excel and BI "close enough" reporting lacks the granularity and speed needed for immediate root cause analysis

solution:

ROI Impact

  • Faster root cause identification
  • Fewer escalations
  • Less wasted engineering time
Replace Excel/BI with real-time dashboards that allow drilldown from plant → line → asset → event for immediate RCA.

Operational Outcomes + Readiness

Challenge:

OEE (availability/performance/quality) metrics drop without clear visibility into underlying causes.

solution:

Use OEE as an investigation trigger—when performance drops, teams drill into underlying signals and fix the real constraint.

ROI Impact

  • Reduced unplanned downtime
  • Improved throughput
  • Better quality outcomes

// WHY CHOOSE bitsIO?

 Chemical, Pharmaceutical, Food & Beverage

OT Data Ingestion + Unification

Challenge:

Process signals from control systems and sensors are scattered across maintenance systems and work orders—"data is everywhere" problem.

solution:

Consolidate process signals (control systems, sensors) with maintenance/work orders and production context into a unified view.

ROI Impact

  • Single source of operational truth
  • Faster decision-making
  • Reduced data fragmentation

Real-Time Operational Investigation

Challenge:

Anomalies in process conditions (drift, instability, recurring alarms) go undetected or take too long to investigate across time and shifts.

solution:

Detect and investigate anomalies in process conditions by correlating across time, assets, and shifts in real-time.

ROI Impact

  • Fewer quality excursions
  • Faster stabilization
  • Improved process control

Operational Outcomes + Readiness

Challenge:

Best practices for process investigations are not standardized or reused across lines and plants.

solution:

Build "golden templates" of proven investigations (what "normal" looks like per process) and reuse across lines/plants.

ROI Impact

  • Faster replication of best practices
  • Foundation for predictive/AI readiness
  • Scalable improvement across facilities

// WHY CHOOSE bitsIO?

Why Manufacturing Leaders Choose bitsIO

Six compelling reasons to transform your operations

End-to-End_Splunk

OT/IT Convergence

Bridge the gap between shop floor and enterprise with unified data visibility across PLC, SCADA, MES, and ERP systems.

247-Monitoring

Proven ROI

Measurable cost savings through data optimization, reduced downtime, and eliminated manual reporting processes.

Customized-Solutions

Real-Time Investigation

Replace slow Excel reporting with instant plant → line → asset → event drilldown for immediate root cause analysis.

Cost-Effective

Operational Resilience

Identify single points of failure, automate recovery processes, and build continuity plans for IT/OT disruptions.

Expert-Team

Maximize Splunk Value

Surface underused data sources, control costs with DMX, and prove business value through targeted investigations.

Proven-Results

Scalable Best Practices

Build golden templates and replicate proven investigations across lines, plants, and global operations.

Ready to Transform Your Manufacturing Operations?

Join leading manufacturers achieving 60% downtime reduction, saving 8 hours weekly, and building operational resilience with bitsIO.

// Insights

Insights & Resources

Dive into our extensive library of resources tailored to enhance your experience with Splunk and other leading technologies. Keep up with the latest industry trends, best practices, and expert insights to fuel innovation and help you reach your goals.

// bitsIO’s Partners

Our Partners

Our Managed Splunk Professional Services Explained

What are Managed Splunk Services?

Managed Splunk Services involve outsourcing the management and optimization of your Splunk environment to experts who handle everything from deployment to ongoing monitoring and performance enhancement.

How can bitsIO’s Managed Splunk Services benefit my organization?

Our services ensure your Splunk environment runs efficiently, allowing your team to focus on core business activities. We provide 24/7 support, customized solutions, and cost-effective pricing to help you get the most out of your Splunk investment.

What industries do you serve?

bitsIO serves a wide range of industries, including finance, healthcare, retail, and technology. Our experience across various sectors enables us to tailor our services to meet industry-specific needs.

How do you ensure data security & compliance?

We adhere to strict security protocols and industry standards, ensuring that your data is protected and your Splunk environment complies with all relevant regulations.

Can you customize Splunk dashboards & reports for my business?

Yes, we create custom dashboards and reports to provide insights into your most critical business metrics, helping you make informed decisions.